Table Conversion Increases Throughput by 40%

Table Conversion Increases Throughput by 40% Tennessee, USASandstone Crusher “Recirculation rate reduced from 25% to 12.5%, a 50% improvement.” Spokane Model 66 Baseline: 3 port rotor running at 1575 RPM with Spokane anvil ring 100 tons per hour input. Material backed up in rotor causing frequent production interruptions Output of 75 tons per hour Recirculation rate […]

Si-Tec® Ceramic Shoes Increase Wear Life by 133%

Si-Tec® Ceramic Shoes Increase Wear Life by 133% Texas, USASandstone & River Rock2″ Minus”Shoe costs reduced by 60% with Si-Tec® Ceramics.” Canica 6500050121FE Si-Tec® Ceramic Shoes   Baseline: 5 shoe table with standard chrome shoes Table speed of 1300 RPM 125,000 Tons Annual Production Standard chrome wear life of 3 X 8 hour shifts Two sets […]

Design Improvements Reduce Wear Parts Cost per ton by 25%

Design Improvements Reduce Wear Parts Cost per ton by 25% Idaho, USARecycled Asphalt Product (RAP)8″ Minus “Production improved from 22,000 tons per set to 27,500 tons per set, a 25% increase” Crush Boss 41560033035FE27 Si-Tec® Ceramic Blow Bar Baseline: Horizontal impactor using four Spokane 003035FE27 Si-Tec® ceramic blow bars 250 Tons/Hour input Production of 22,000 tons […]

Production Tonnage Increased 111% Using Si-Tec® Technology

Production Tonnage Increased 111% Using Si-Tec® Technology Utah “Throughput increased from 97 tons per hour to 205 tons per hour.” Kolberg-Pioneer – 45000059311HS Si-Tec® Ceramic Anvils Baseline: 43”, 5 shoe table running at 1190 RPM Standard high chrome anvil ring Crushing produced high number of fines Recirculation rate of 40% Objective: Increase production per set of […]

Si-Tec® Ceramic Shoes Reduce Wear Part Cost 40%

Si-Tec® Ceramic Shoes Reduce Wear Part Cost 40% USAClay with high silica content “Si-Tec® shoe wear life provided 2.25x improvement” Cemco 960052611HS Ceramic Shoe   Baseline: Standard chrome four shoe table on Cemco 96 Standard chrome shoes last 4 shifts of 8 hours Shoe change outs take four hours with two staff Shoe cost per ton […]

Si-Tec® Ceramic Feed Disk Increases Shoe Wear Life by 41%

Si-Tec® Ceramic Feed Disk Increases Shoe Wear Life by 41% TN, USA2″ Minus Sand Stone “Feed disk wear life improved 35%, while shoe wear life improved by 41%, with an increase of 1,469 tons produced” Cemco 70337-7143HS Feed Disk337-7115HS Ceramic Shoe Baseline: 5 Shoe table using 337-7115HS Ceramic shoes 130 Tons per hour using a closed […]

Production Tonnage Increased by 28% Using Improved Si-Tec® Technology

Production Tonnage Increased by 28% Using ImprovedSi-Tec® Technology USA2.5″ Minus   “Throughput increased from 18,000 tons per set of shoes to 24,760 tons per set of shoes” Terex – Canica 2350 VSI Crusher0050113HS Si-Tec® Ceramic Shoe Baseline: 5 Shoe table running at 1085 RPM Feed of 550 TPH+ Feed size of 2.5″ minus (Frack Sand) Objective: Increase tons per […]

Si-Tec® Ceramic Shoes Triple Wear Life

Si-Tec® Ceramic Shoes Triple Wear Life USA“Wear life for the shoes improved by 200%, going from 24 hours to 72 hours” Cemco 80 – VSI Crusher0052717HS Si-Tec® Ceramic Shoe Baseline: 6 shoe table running at 1700 RPM Feed Size of 1” X 2” Output size of 1/4” Minus OEM standard chrome shoes – 24 hours […]